We are reliable Aluminium Extrusion Die Manufacturers in India; we are the designers and manufacturers of high-precision tooling, which has a decisive role to play in the transformation of aluminium to useful and beautiful profiles. Such dies are designed to tolerate severe thermal and mechanical loads and have fine dimensional tolerances even in prolonged production batches. Through the effective CAD/CAM software, CNC, EDM technology, and controlled heat-treatment methods, manufacturers have achieved a steady flow of metals, low scrap rates, and smooth surface finishes.
Manufacturers work on balanced dies, correct bearing design and control of cavity formation to satisfy requirements of architectural, industrial, transportation and energy industries. We are significant suppliers to aluminium extrusion facilities that require stability, high output and longevity in their die performances due to our capacity to develop custom extrusion dies that are capable of extrusion in multi-hole, complex and hollow profiles.
An Aluminium Extrusion Die is a machine that is made of hardened, precision-machined steel and through which a heated piece of aluminium called a billet is pressed under extreme hydraulic pressure. When the aluminium is subjected to the die opening, it adopts the exact cross-sectional profile dictated by the die, creating a continuous and uniform profile.
These dies control the final geometry, surface finish, wall thickness and internal characteristics of the extruded aluminium product. Because the extrusion process requires a temperature of between 400°C and 500°C and pressures of up to 15,000 psi, aluminium extrusion dies are made of high-grade tool steels and designed to remain dimensionally stable in high-performance operating conditions.
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Specification |
Details |
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Price Range |
Below ₹15,000 / ₹15,001 – ₹20,000 / Above ₹20,001 |
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Die Material |
H13 Steel, H11 Steel, H21 Steel, Tool Steel, Hot Work Steel, Alloy Steel, EN31 Steel |
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Profile Type |
Window Section, Door Section, Curtain Wall, Industrial Profile, Heat Sink, Flat Bar, Round Tube |
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Die Type |
Solid, Hollow, Porthole, Spider, Multi Hole, Co-Extrusion, Seamless Tube |
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Cavity Type |
Single Cavity, Multi Cavity, Porthole, Spider, Solid, Hollow |
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Die Hardness |
38–42 HRC, 42–46 HRC, 46–50 HRC, 50–54 HRC, 54–58 HRC |
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Business Type |
Manufacturer, Exporter, Wholesaler, Retailer |
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Customization |
Available as per profile drawing and application |
The reason is that the extrusion dies of aluminium are necessary because the efficient and repeatable production of aluminium profiles with complicated shapes would be hard or not possible to attain through alternative manufacturing procedures. The extrusion die enables manufacturers to make lightweight but high-strength components with good structural integrity and good surface quality.
These dies are favourable to high-volume production, and their tolerances are consistent, which is why we are suitable in the areas where high precision, and strength-to-weight ratio and cost efficiency are paramount. Also, extrusion dies offer unparalleled design freedom, enabling the engineer to use channels, grooves, cavities and heat-dissipation functionality all within a single profile.
The design and characteristics of an internal material flow are the most important factors in the performance of an aluminium extrusion die. In the extrusion, the aluminium billet is preheated and moulded into the extrusion press container. Massive force is next exerted by a ram forcing the softened aluminium through the die opening.
The internal bearings and flow channels of the die control the rate and direction of the flow of the aluminium and obtain a uniform extrusion throughout the profile. Effective design of dies reduces internal stresses, eliminates distortion and enhances surface finish. Good heat dissipation and flow uniformity are very important to obtain uniform profile dimensions and long die life.
Solid Dies
Profiles that do not have any enclosed cavities (i.e., flat bars, angles, rods and channels) are made using solid extrusion dies. These dies are cheaper and easier to construct compared to large-scale production. The die stack is normally composed of a feeder plate, die plate and backer plate, which is constructed to sustain the extrusion load and profile accuracy.
Hollow Dies
Internal hollow extrusion dies are designed on the profiles with internal openings, such as tubes, window framing and structural sections. Such dies have mandrels and bridges that hold the inner cavities. The aluminium is passed around these supports, and the recombination of the aluminium takes place and is welded under pressure to create a hollow profile with no silhouettes.
Semi-Hollow Dies
Semi-hollow dies are meant to accommodate semi-hollow profiles except that they are fitted with a small opening or slot. These dies have reinforced tongues and other support to counter extrusion pressure. The design is more complex than solid dies; however, they can feature special profile geometries in architectural and industrial uses.
The extrusion dies of aluminium are made out of high-grade materials capable of withstanding high pressures, extreme temperatures, and wear:
We are well-established Aluminium Extrusion Die Suppliers in Surat, as we offer a good supply of suitable die of high quality that can be used in various profile requirements. The suppliers have a large stock of standard dies, as well as the design of special solutions according to the extrusion press, a profile design, and the volume of the production.
These suppliers also collaborate directly with the manufacturers and extrusion firms to get the correct die selection, correct material selection and maximised cavity configurations.
Technical advice, die tests and performance analysis are also offered by many suppliers to assist customers to enhance extrusion efficiency, improve downtime and attain uniform output quality. Their capacity to produce in time and pay constant technical assistance qualify them to be an essential link in the supply chain of aluminium extrusion
We are well-known Aluminium Die Extrusion Die Exporters in Surat, catering to the global market by providing highly accurate die casts that comply with the quality and performance requirements in the global market. Exporters emphasise the production of high quality, precision on the dimension, and robustness to promote dependable operations in various working conditions.
Having worked on the exportation of dies used in architectural, industrial and transportation works, Indian exporters provide customised solutions depending on client drawings and specifications. We also offer secure packaging, documentation services and resourceful logistics coordination such that the overseas customers can easily fit the dies into their extrusion process. Indian exporters have gained their competitiveness with the help of competitive pricing and technical skills, which has made them reliable suppliers globally.
Profiles of aluminium are produced using aluminium extrusion dies to produce:
Need quality, dependable Aluminium Extrusion Dies that are accurate, durable and do not change with time?
Contact us now to place your order of aluminium profile. We are the best in extrusion die design and extrusion die manufacturing to restore productivity, with less downtime but overall higher extrusion quality.
At Parekh Wire Cut, we implement a professional logistics workflow to ensure our precision-engineered products — including water chillers, air chillers, and CNC components — reach domestic and international destinations in factory-perfect condition.
We begin with mechanical stabilization of the unit. Industrial-grade fasteners are used for all internal assemblies and electrical parts to avoid mechanical stress during transportation.
Objective: Eliminate internal movement and vibration-related damage.
The unit is encased in moisture-proof stretch film and heavy-duty foam padding. This cushions sensitive components from environmental factors.
Objective: Protection against dust, humidity, and surface corrosion.
Products are secured in custom-built, heavy-duty plywood boxes reinforced to handle vertical stacking, forklift operations, and sea freight demands.
Objective: Maximum security for Pan-India and Overseas transit.
Units are loaded onto dedicated vehicles using precision cranes. For exports, we manage all documentation for seamless Indian port clearance via DHL, FedEx, or EMS.
Goal: Smooth transition from our Surat plant to the destination port.
Our standardized protocol ensures that all products are delivered in "Ready-to-Install" condition, minimizing transit risks for both domestic and foreign clients.
Parekh Wire Cut is a premier ISO 9001:2015 certified manufacturer specializing in high-performance aluminium extrusion dies for clients in Surat. From our central tool room in Surat, we engineer hollow, semi-hollow, and solid dies for diverse architectural and industrial sections. We ensure "safe" and verified delivery to all industrial zones in Surat, providing tooling that meets international standards for surface finish and dimensional accuracy.
Yes. Our facility features advanced CNC Wire Cut EDM and VMC machines capable of fabricating die bolsters and inserts with 200mm specifications. For aluminium plants in Surat producing large structural beams or solar frame profiles, our 200mm capacity ensures that even large-scale dies maintain a precision tolerance of ±0.01 mm, allowing for consistent wall thickness and high-speed extrusion cycles.
To withstand the extreme pressure and heat of the aluminium extrusion process in Surat, we use premium H13 (Hot Work Tool Steel).
Heat Treatment: Each die is hardened to 48-52 HRC to prevent thermal fatigue.
Surface Coating: We offer Nitriding services to increase surface hardness, ensuring that your Surat facility can extrude more tonnage per die. This high-durability approach makes our tools a cost-effective choice for heavy-duty production in Surat.
Absolutely. Since 2004, Parekh Wire Cut has built a reputation as a "Verified Exporter" with a 4.5/5 rating and a portfolio of 300+ global clients. For our partners in Surat, we provide:
CAD Approval: We share 2D/3D designs before cutting steel to ensure the profile matches your Surat project requirements.
Secure Logistics: Moisture-proof packaging and tracked shipping ensure your precision dies arrive in Surat in pristine condition.
GST Compliance: Transparent billing and documentation for every order.
We understand that lead time is critical for the construction and automotive sectors in Surat.
Design & Machining: Custom aluminium extrusion dies are typically dispatched within 15 to 25 days depending on the complexity of the hollow or solid profile.
Fast-Track Service: For urgent replacement dies needed by factories in Surat, our high-speed EDM capabilities allow for optimized production windows to minimize your downtime.
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