We are trusted and leading Tip and Die Cable Extrusion Die Manufacturers in Surat are crucial in the wire and cable industry by providing high accuracy of extrusion tooling, which has a direct impact on the insulation quality, concentricity, dimensional and surface finish. The core of a cable extrusion line is tip and die sets that would dictate the uniformity of the coating of conductors by polymers like PVC, PE, XLPE, and rubber.
Indian manufacturers use high-quality CNC machining, micro-boring technology, ultra-fine mirror polishing, and high-quality quality control systems to produce extrusion tips and dies that can survive under high pressure, high temperatures, and continuous production conditions. Every tool is designed to match specific dimensional tolerances and preferred material flow needs of power cables, communication cables, automotive wiring, control cables and speciality cable uses.
A Tip and Die Cable Extrusion Die is a specifically made set of tools designed to be used in cable extrusion to apply an insulation or sheathing to a conductor in a consistent manner.
The integrated effort between the tip and die determines concentricity, insulation thickness and dimension correctness of the completed cable. Any slight misalignment or geometry can result in an unequal insulation effect, electrical functioning, or waste. This is the reason behind the extreme accuracy of design; accuracy of manufacturing and finishing accuracy of surfaces is very crucial when making a tip and die.
Despite the concomitant role of the tip and die, they have different and vital roles in the extrusion process.
Extrusion Tip
Extrusion Die
The tip and die are the control centre of the extrusion line:
This process has control, which guarantees high quality, low variation and excellent repeatability in long runs of production.
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Specification |
Available Range / Description |
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Die Material |
H13 Steel, H11 Steel, Tool Steel, Carbide, HSS, Alloy Steel, EN31 Steel |
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Application |
Aluminium, Plastic, PVC, UPVC, Rubber, Copper, Brass |
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Die Type |
Solid, Hollow, Porthole, Spider, Co-Extrusion, Sheet, Pipe |
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Cavity Type |
Single Cavity, Multi Cavity, Co-Extrusion, Porthole, Solid, Hollow, Spider |
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Die Hardness |
38–42 HRC, 42–46 HRC, 46–50 HRC, 50–54 HRC, 54–58 HRC, 58–62 HRC |
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Business Type |
Manufacturer, Exporter, Wholesaler, Retailer |
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Customization |
As per cable size, material, and extrusion process |
The extrusion technique relies on the orientation of the tip to the die:
Pressure Type Tip & Die
Tubing Type Tip & Die
We are the top Tip & Die Cable Extrusion Die Suppliers in India, offering both off-the-shelf and complete customisation of tools to cable manufacturers. These are suppliers of extrusion lines that handle PVC, PE, XLPE, rubber and speciality polymers.
Indian suppliers help customers to choose the appropriate die type, cavity design, material grade and hardness depending on the extrusion speed, size of the conductor, insulation thickness and volume of production. Their technical skills are used to maximise performance, minimise downtime and maximise the life of tools.
Top Tip and Die Cable Extrusion Exporters in Surat offers cable tooling all over Asia, Europe, the Middle East, Africa, and North America. Exporters majorly aim at being strict in tolerance control, mirror polishing and wear-resistant materials to suit international quality standards.
The Indian-made tip and die sets were developed following the high-speed extrusion lines, long service life and constant output, which is why world customers believe in the consistency and reliability of the products.
To resist heat, pressure and wear, tip and die tools are produced with:
These are needed in the manufacturing process:
Today, contact us and discuss customisation with experts and have unique extrusion tooling created with respect to your cable design, material, and production necessities.
Improve your cable quality and extrusion efficiency with India-made precision-engineered Tip & Die systems.
At Parekh Wire Cut, we implement a professional logistics workflow to ensure our precision-engineered products — including water chillers, air chillers, and CNC components — reach domestic and international destinations in factory-perfect condition.
We begin with mechanical stabilization of the unit. Industrial-grade fasteners are used for all internal assemblies and electrical parts to avoid mechanical stress during transportation.
Objective: Eliminate internal movement and vibration-related damage.
The unit is encased in moisture-proof stretch film and heavy-duty foam padding. This cushions sensitive components from environmental factors.
Objective: Protection against dust, humidity, and surface corrosion.
Products are secured in custom-built, heavy-duty plywood boxes reinforced to handle vertical stacking, forklift operations, and sea freight demands.
Objective: Maximum security for Pan-India and Overseas transit.
Units are loaded onto dedicated vehicles using precision cranes. For exports, we manage all documentation for seamless Indian port clearance via DHL, FedEx, or EMS.
Goal: Smooth transition from our Surat plant to the destination port.
Our standardized protocol ensures that all products are delivered in "Ready-to-Install" condition, minimizing transit risks for both domestic and foreign clients.
Parekh Wire Cut is a trusted manufacturer of premium Tip and Die sets for the cable industry, serving manufacturers throughout Surat. Our ISO 9001:2015 certified tool room in Surat specializes in creating mirror-polished, high-concentricity tools. We provide "safe," verified logistics to all industrial hubs in Surat, ensuring your extrusion line receives the exact wire guides and dies needed for consistent insulation thickness.
Yes. Our facility is equipped with advanced CNC Turning and Wire Cut EDM machinery capable of manufacturing extrusion tools up to 200mm in size. For heavy-duty power cable or industrial piping plants in Surat, we produce 200mm diameter dies that ensure perfect material flow. Our tools maintain a tight concentricity of ±0.005 mm, which is vital for businesses in Surat aiming to reduce material waste and scrap.
We understand that cable extrusion in Surat requires tools that withstand high heat and abrasion. We offer:
Tungsten Carbide Inserts: For maximum wear resistance and long life.
Hardened Tool Steel (D2/H13): For standard PVC and PE insulation.
Diamond (PCD) Inserts: For ultra-fine wire guiding. Each set delivered to Surat is finished with a diamond-polish or mirror-finish to ensure the smooth flow of thermoplastic and thermosetting materials without snagging.
With an established history since 2004 and a 4.5/5 rating, we are a "Verified Exporter" and a safe partner for any Surat company. We provide:
GST-Compliant Billing: Transparent pricing (starting at approx. ?5,900 per set).
Technical Approval: 2D/3D design verification before manufacturing.
Secure Packaging: Moisture-proof and shock-resistant boxing to ensure your precision tips arrive in Surat ready for immediate installation.
Efficiency is key for the fast-moving cable industry in Surat.
Standard Sets: Typically dispatched within 7 working days.
Custom 200mm Tooling: Usually takes 10 to 15 days depending on the complexity of the profile. Our proximity to major transport routes ensures that your Surat-based factory receives its orders via the fastest road or cargo services available, minimizing downtime on your extrusion lines.
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